Mould Design

We believe quality begins with mould design capability and consider it to be the key to successful mould making and final produce. At Plastic Ideas we have invested in both people and technology to ensure that our designs meet your highest expectations. As experienced mould designers we utilize the latest engineering software such as mould flow analysis to prevent weld lines and to eliminate over packing of tools which saves on material and clamping pressure.

Our engineering and mould making technology includes:

  1. Micro Scribe Arm (3D Digitizing)
  2. Mould Flow (Plastic Flow Analysis)
  3. CNC Machining Centers
  4. CNC Lathes
  5. CNC EDM’s (Electro Discharge Machining)
  6. Wire-Cut Machines

Plastic Injection Moulding

We have experience in most engineering plastics including synthetic rubber.

Moulding quantity: Plastic Ideas operates a very flexible service on supplying smaller quantities of parts with assembly and finishing. All moulds manufactured by Plastic Ideas used in-house are free of any maintenance cost.

Specialised Services

  • 3D component designing
  • 3D digitizing (micro scribe)
  • 3D tool designing
  • Mould flow analysis
  • Tool & die manufacturing
  • Plastic injection moulding
  • Component production assembly
  • Mould surface graining (etching)
  • Wire cutting
  • Spark erosion
  • Machining of electrodes
  • Machining of punch and cavity
  • Machining of large blocks/components
  • CNC jobbing (turning & milling)
  • CNC production (turning & milling)

Moulds Manufactured

Plastic Injection Moulds

These are just a few of the moulds that we have produced for the various industries.

Mining Industry

  • Polyurethane screens for shaker tables
  • Snap on connector (screen assembly unit)
  • Water sprayers
  • Rock crushing tools
  • Inline bricket press rollers

Motor Industry

  • Runner boards
  • End Caps
  • Mud guards
  • Nudge bar
  • Trim pillar
  • Steering wheel
  • Steering column cover
  • Center console
  • Door handle
  • Rubber Mats
  • Polycarbonate lights, etc.

Packaging Industry

  • Bottle crates
  • Fruit & Vegetable crates
  • Bread crates

Telecommunications Industry

  • Outer casings

Carbon Fiber Moulds

Manufactured for motorcycle wheels and other motorcycle components

Aluminium and Magnesium moulds

Magnesium dies casting of sport wheels Low pressure dies casting of alloy wheels